Windsor COMDUX Betriebsanleitung

Read these instructions before using the machine.86292200-BM07/02/12Operating instructions (ENG)MODELS:COMDU10086120COMXDU10086140COMDUX10086160COMXDU

10OperationsTechnical Specifications- DeluxeITEM DIMENSION/CAPACITYNominal Power 1926 WRated Voltage 36 Volts DCRated Amperage 54 amps Batteries 3 X1

100Spray Jet Valves - Deluxe124789121314153106535610111086292200 COMMODORE DUO

10186292200 COMMODORE DUOSpray Jet Valves - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK

102Wheel And Drive Assembly86292200 COMMODORE DUO

10386292200 COMMODORE DUOWheel And Drive Assembly*SEE SERIAL NUMBER PAGE.***FOR SERIAL NUMBERS PRIOR TO (7) USE TRANSAXLE 36 VDC KIT PN 98407980.REF

104Vacuum Shoe19181716437698131215141251121017182011986292200 COMMODORE DUO

10586292200 COMMODORE DUOVacuum ShoeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86219150 39739 1 HOSE ASM, 1.5 BLK VAC X 30”2 86071990

106Vacuum Shoe8917654321410111213151686292200 COMMODORE DUO

10786292200 COMMODORE DUOVacuum Shoe* SEE SERIAL NUMBER PAGENOTE: Two vacuum shoe assemblies per machine.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL N

108Vacuum - Basic86292200 COMMODORE DUO

10986292200 COMMODORE DUOVacuum - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS2 8601067

11OperationsTechnical SpecificationsITEM MEASUREHeight 43 inches (1100 mm)Length 54 inches (1400 mm)Width 27 inches (700 mm)Width of scrub path

110Vacuum - Deluxe86292200 COMMODORE DUO

11186292200 COMMODORE DUOVacuum - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86276720 70718 6 SCR, 1/4-20 X 4.25 HHCS GR5 PLTD2

112Wiring-Battery-Basic2B3456789101112131415161A1B1C111B2AAAA2019181D86292200 COMMODORE DUO

11386292200 COMMODORE DUOWiring-Battery-BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1A 86228410 10023 3 BATTERY, 12V, 205AH1B 86228

114Wiring-Battery-Deluxe86292200 COMMODORE DUO

11586292200 COMMODORE DUOWiring-Battery-DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1A 86228410 10023 3 BATTERY, 12V, 195AH1B 8628

116Wiring-Control Panel-Basic49/PNK50/PNK35/WHT43/LT-BLU52/RED, 53/RED213456789101112131415161718192056/YLW55/BLK6/WHT-YLW,54/BLK, 55/BLK1/YLW, 56/YLW

11786292200 COMMODORE DUOWiring-Control Panel-BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86261210 29204 3 DIODE ASM, 76008 X 760

118Wiring - Control Panel - Deluxe86292200 COMMODORE DUO

11986292200 COMMODORE DUOWiring - Control Panel - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86261210 29204 4 DIODE ASM, 76008

12OperationsHow This Machine WorksThe Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor intended for commercial use.

120Wiring - Main Harness-Basic86292200 COMMODORE DUO

12186292200 COMMODORE DUOWiring Main Harness-Deluxe

122Wiring Diagram - BasicVACMOTOR30A171819201/YLW40/BLK40/BLK49/PNKREVERSESWITCHCOMNONC111213141516EMERGENCYSTOP20/REDINDICATES OPTIONALEQUIPMENTPRV 2

12386292200 COMMODORE DUOWiring Diagram - Deluxe

124Hose Diagram-BasicJETS86290870 (10")PRV NO. 3932686290860 (51")PRV NO. 39711PRV NO. 3971086280760 (6")86280760 (6")VALVE VALVE8

12586292200 COMMODORE DUOHose Diagram-Deluxe

126Suggested Spare PartsAccessoriesPART NO. PRV NO. DESCRIPTIONSERIAL NO. FROMNOTES:86002000 14717 BREAKER, 3 AMP86001920 14607 BREAKER, 25A VDC CIRCU

127OPTIONS86292200 COMMODORE DUOOptions

128Battery Cart12345278910111213141162202111863181715131LATCH LINKAGE ASEMBLYBATTERY CARTLATCH ASEMBLYBATTERY CART191662286292200 COMMODORE DUO

12986292200 COMMODORE DUOBattery CartREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86270830 57023 29 NUT, 5/16-18 HEX NYLOCK SS2 8601067

13OperationsComponents1. Control Panel-Drive/Scrub2. Front Cover3. Solution Tank4. Recovery Tank5. Solution Fill Cover6. Recovery Dome7. Scrub Deck8.

130Battery Cart - Latch And Latch Linkage17LATCH LINKAGELATCH101615141312111098765432186292200 COMMODORE DUO

13186292200 COMMODORE DUOBattery Cart - Latch And Latch LinkageREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86008860 80808 1 PIN, CLEVI

132Battery Cart - Tray12345686292200 COMMODORE DUO

13386292200 COMMODORE DUOBattery Cart - TrayREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK SS2 8

134Battery Exchange Option1261091187312451286292200 COMMODORE DUO

13586292200 COMMODORE DUOBattery Exchange OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86276780 70728 8 SCR, 5/16-18 X 3/4 HHCS S

136Emergency Stop-Option186292200 COMMODORE DUO

13786292200 COMMODORE DUOEmergency Stop-OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86007180 72160 1 SWITCH, EMERGENCY STOP2 862

138Serial NumbersREF. NO. MODEL: SERIAL #: 1 COMDU: 100861200000812 COMXDU: 100861400001053 COMDUX: 100861600000014 COMXDUX: 100861800000135 COMDU: 10

14OperationsDrive Controls1. Key Switch2. Reverse Switch3. Throttle Switches4. Speed Control Knob5. Battery Discharge Indicator6. Hour Meter7. E-Stop

15Operations1. Key SwitchControls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotat

16OperationsScrub Controls1. Solution Pump Switch2. Solution Pump Indicator3. Function Switch86292200 COMMODORE DUO123

17Operations1. Solution Pump SwitchControls power to the spray pump.If the throttle is in neutral, or reverse control button is in reverse position, t

18OperationsScrub Deck Rotary Switch (Deluxe)Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution

19 OperationsMachine OperationPre-Run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost ti

2OVERVIEWThe Commodore Duo is a battery powered carpet extractor intended for commercial use. The Commodore Duo applies a cleaning solution onto a car

20OperationsFilling Solution Tank FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.1. Turn the

21 OperationsTo Begin ScrubbingWhen operating the machine around people, pay close attention for unexpected movement. Use extra caution around childr

22OperationsEmptying And Cleaning Solution Tank1. Park the machine next to a floor drain. Drain hose is at the rear of the machine.2. Turn the machin

23 Notes86292200 COMMODORE DUO

24MaintenanceService ScheduleMaintenanceBefore Each Work PeriodAfter Each Work Period50 HRS 100HRS 200HRSCheck water level of batteries aftercharging;

25Maintenance1. Battery Connector2. Battery Connector3. Batteries4. Prop Rod and Catch5. "Y" Tube6a. Recovery Hose - Basic6b. Recovery Hose

26MaintenanceBatteries (Wet Cell Only)The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them o

27MaintenanceChecking Battery Specific GravityUse a hydrometer to check the battery specific gravity.NOTE: Do not take readings immediately after addi

28Maintenance6. Replace the battery caps, and leave them in place while charging.7. Unplug the machine connector from the battery.FOR SAFETY: When ch

29MaintenanceScrub Deck1. Scrub deck lift actuator2. Scrub brush motor3. Scrub brushes4. Retaining clip86292200 COMMODORE DUO1243

3Table of ContentsMachine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2Table of Contents . . . . . . . . . . . . . . . . . . . . .

30MaintenanceScrub HeadThe dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile

31MaintenanceScrub MotorDo not use a pressure washer to clean around the brush motors. Use tap pressure only.To Replace Scrub Brush Motor1. With the

32MaintenanceActuator Scrub Deck Removal/Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine.1. Low

33MaintenanceCircuit Protection1. Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circui

34MaintenanceSolution Strainer & Pump-Basic 1. Pump2. Solution Strainer3. Solenoid Valves4. Jets- Interim5. Jets-Extraction86292200 COMMODORE DUO

35MaintenanceSolution StrainerThe solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, sole

36MaintenanceSolution Strainer & Pump-Deluxe1. Pump2. Solution Strainer3. Solenoid Valves4. Jets-Interim5. Jets-Extraction6. A-B Chemical Valve7.

37MaintenancePumpThe pump is located on underside of the recovery tank. The pump delivers solution from the tank to the scrub deck.To repair or repla

38MaintenanceA-B Chemical Pump & Chemical Pump1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical

39MaintenanceDrive Assembly1. Drive Assembly2. Grease Points3. Drive Motor86292200 COMMODORE DUO1232

4How To Use This ManualThis manual contains the following sections:• HOW TO USE THIS MANUAL• SAFETY•OPERATIONS• MAINTENANCE• PARTS LISTThe HOW TO USE

40MaintenanceDrive AssemblyDrive Motor Carbon Brush ReplacementDo not use a pressure washer to clean around the motors. Use tap pressure only.FOR SAFE

41MaintenanceVacuum1. Vacuum Shoes2. Vacuum Glides3. Vacuum Shoe Retainer Knobs4. "Y" Tube5. Float Ball And Screen6. Vacuum Motor86292200 C

42MaintenanceVacuum ShoesThe dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimiz

43MaintenanceTo Repair Or Replace Vacuum Motor(s)1. Remove the front cover, drain the recovery tank.2. Raise the recovery tank and safely engage the p

44MaintenanceTransporting MachinePushing MachineThe machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid dama

45MaintenanceMachine TroubleshootingPROBLEM CAUSE SOLUTIONNo power to machineBattery disconnected Check all battery cable connectionsBattery cables co

46Notes:86292200 COMMODORE DUO

47PARTS86292200 COMMODORE DUOParts

48Brush Deck86292200 COMMODORE DUO

4986292200 COMMODORE DUOBrush DeckREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86223780 70896 8 SCR, M4X8, SET, ISO4029,CP,BLK2 86224170

5SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using an battery powered appliance, basic precautionmust always be followed, including the following:READ ALL

50Brush Deck Actuator86292200 COMMODORE DUO

5186292200 COMMODORE DUOBrush Deck ActuatorREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008670 80606 2 COTTER, 3/8 RING2 86248970 8140

52Brush Deck Motor86292200 COMMODORE DUO

5386292200 COMMODORE DUOBrush Deck Motor*SEE SERIAL NUMBER PAGE.**CALL MANUFACTURER FOR SERIAL NUMBER.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO.

54Brush Deck Mounting86292200 COMMODORE DUO

5586292200 COMMODORE DUOBrush Deck MountingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86277030 70780 2 SCR, 5/16-18 X 1.25 CARRIAGE SS

56Brush Deck Shroud278191346586292200 COMMODORE DUO

5786292200 COMMODORE DUOBrush Deck ShroudREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86161800 46-802531 1 LATCH, CONCEALED KEEPER2 8627

58Brush Deck Lift86292200 COMMODORE DUO

5986292200 COMMODORE DUOBrush Deck LiftREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276750 70722 2 SCR, 5/16-18 X 2.5 FHSC SS2 8629885

6SafetyHazard Intensity LevelThe following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard

60Control Handle12B3456782A10986292200 COMMODORE DUO

6186292200 COMMODORE DUOControl HandleREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS SS2A 8623873

62Control Panel-Lower-Basic86292200 COMMODORE DUO

6386292200 COMMODORE DUOControl Panel-Lower-BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86005530 54154 1 METER, 12-48 VDC LED HOUR

64Control Panel - Upper - Basic1234567891086292200 COMMODORE DUO

6586292200 COMMODORE DUOControl Panel - Upper - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006230 66193 1 POTENTIOMETER, 5 K OH

66Control Panel - Lower - Deluxe86292200 COMMODORE DUO

6786292200 COMMODORE DUOControl Panel - Lower - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86005530 54154 1 METER, 12-48 VDC LED

68Control Panel - Upper - Deluxe131212345789101136586292200 COMMODORE DUO

6986292200 COMMODORE DUOControl Panel - Upper - Deluxe** CALL MANUFACTURER FOR SERIAL NUMBER. REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTE

7SafetySafety Label LocationsNOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,

70Control Panel Mounting123486292200 COMMODORE DUO

7186292200 COMMODORE DUOControl Panel MountingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO B

72Cover - Front1234567886292200 COMMODORE DUO

7386292200 COMMODORE DUOCover - FrontREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86271870 57290 4 NUT, 1/4-20 HEX NYLOCK THIN SS2 86010

74Decal123456786292200 COMMODORE DUO

7586292200 COMMODORE DUODecalREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86013270 - 1 LABEL, BASIC CONTROL2 86013310 - 1 LABEL, EXTRACT

76Frame-Lower13456286292200 COMMODORE DUO

7786292200 COMMODORE DUOFrame-LowerREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276780 70728 2 SCR, 5-16-18 X 3/4 HHCS SS2 86010670 87

78Frame-Upper86292200 COMMODORE DUO

7986292200 COMMODORE DUOFrame-UpperREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86012890 - 1 WELDMENT, FRAME MAIN2 86276780 70728 4 SCR,

8Notes:86292200 COMMODORE DUO

80Recovery Tank 86292200 COMMODORE DUO

8186292200 COMMODORE DUORecovery TankREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86274220 70134 1 SCR, 6-32 X 5/8 PPHMS SS2 86003340 28

82Recovery Tank Handle - Basic 81496511515116172437891011121386292200 COMMODORE DUO

8386292200 COMMODORE DUORecovery Tank Handle - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276490 70670 3 SCR, 5/16-18 X 5/8 HHC

84Recovery Tank Handle - Deluxe 86292200 COMMODORE DUO

8586292200 COMMODORE DUORecovery Tank Handle - Deluxe* SEE SERIAL NUMBER PAGE.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276490 7067

86Solution - Chemical Tanks - Deluxe123456731910111213141516189886292200 COMMODORE DUO

8786292200 COMMODORE DUOSolution - Chemical Tanks - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86012760 - 1 STRAINER, 1/2 FPT, 8

88Solution Pump 2818201312111092529303131DELUXE PUMPBASIC PUMP2524-C--C--B--B--A--A-2627242425123456789101112131415161718192072122232424242486292200

8986292200 COMMODORE DUOSolution Pump* SEE SERIAL NUMBER PAGE.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006580 70085 1 SCR, 1/4-20

9OperationsTechnical Specifications - BasicITEM DIMENSION/CAPACITYNominal Power 1260 WRated Voltage 36 Volts DCRated Amperage 35 amps Batteries 3 X12

90Solution - Chemical Pump - Deluxe-A-1214131311-A-991057-C--B-6-B--C-4381517121686292200 COMMODORE DUO

9186292200 COMMODORE DUOSolution - Chemical Pump - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010670 87029 2 WASHER, 5/16 FLAT

92Solution -Chemical Valves - Deluxe6659101161285117321476386292200 COMMODORE DUO

9386292200 COMMODORE DUOSolution -Chemical Valves - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86295260 - 1 BRACKET, SOLUTION BY

94Solution Tank86292200 COMMODORE DUO

9586292200 COMMODORE DUOSolution TankREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86011820 - 1 GASKET, INLET CAP2 86011810 - 1 RETAINER,

96Spray Jets86292200 COMMODORE DUO

9786292200 COMMODORE DUOSpray JetsREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86197400 31022 2 ELBOW, 1/8NPT STREET2 86233090 20016 6 C

98Spray Jet Valves - Basic101010111234567896686292200 COMMODORE DUO

9986292200 COMMODORE DUOSpray Jet Valves - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS